No minimums. One hat or a thousand.

Custom Trucker Hats

(18 products)
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  • No minimums

    Order one hat or a thousand. Same process, same quality, no minimum.

  • Real stitched proof

    We stitch your logo on an actual cap and send a photo to approve first. Not a digital mockup.

  • Free embroidery included

    Embroidery is included in the price; the one-time $30 digitizing fee is waived on 12+ and reorders.

  • Fast US shipping

    Most orders ship in 3 to 5 business days after you approve your proof, anywhere in the USA.

Custom embroidered trucker hats and caps

The trucker hat is the most popular custom cap in America, and logo trucker hats are what our machines run all day. We stitch your design onto genuine blanks from Richardson, New Era and YP Classics, including the legendary Richardson 112. You get a structured front panel that keeps embroidery crisp, a breathable mesh back, and an adjustable snapback that fits almost everyone. Upload your art once and you'll have trucker hats with your logo on them in days, not weeks.

No minimums and a real stitched proof

Order one hat or a thousand. There's no minimum. We digitize your logo and stitch an actual sample for you to approve before we run your order, so you see exactly how your design sits on the cap instead of guessing from a screen mockup. Volume pricing kicks in automatically at 12 or more hats.

Design your own trucker hat

Pick your blank, upload your logo, and we handle the rest. Want a clean left-panel logo, a bold center hit, or your crew's names on the back? We build the stitch file and send you a photo proof first. It's the simplest way to design your own trucker hat without ordering hundreds.

Personalized trucker hats and caps

Want more than a logo? We personalize trucker hats with individual names, titles, or numbers, usually stitched on the back panel above the snap. It's a favorite for wedding parties, work crews, and team gifts: one logo on the front, a different name on every cap. Personalized trucker caps go through the same process as any other order, and there's still no minimum.

Styles we embroider

We stitch foam trucker hats, classic mesh-back trucker caps, structured and unstructured fits, flat brim and curved, and retro five-panel styles. Need a fitted cap or a beanie too? Browse all custom Richardson hats, custom New Era hats, custom YP Classics hats, or our full custom embroidered hats collection.

3D puff, flat stitch, or patch?

The foam front of a trucker cap is the best canvas there is for 3D puff embroidery, and we stitch both puff and flat designs. Bold shapes and thick lettering pop in puff, while fine detail stays cleaner flat. Compared with a glued or sewn leather patch, direct embroidery won't peel or lift at the edges, and it handles small text far better. Learn more in our 3D puff embroidery guide.

Bulk and team trucker hats

Outfitting a crew, a company, or an event? Bulk custom trucker hats are our bread and butter. Send us your roster and we can stitch your logo on every hat plus individual names, with the same real proof before production and the same fast US turnaround.

New to custom caps? Our guide to trucker hat costs, styles and how ordering works covers everything in one place, or read choosing the right Richardson trucker hat and trucker, snapback and dad hat styles explained.

Which trucker hat should you pick?

StylePrice (embroidery included)FitWhy pick it
Richardson 112$20Adjustable snapback, mid profileThe industry standard and our best seller. 60+ color combos and a front panel that takes stitching beautifully
Yupoong 6606 Retro$20Adjustable snapback, retro crownBoxier retro shape with 35+ colorways, including camo
Richardson 110$22R-Flex fitted, S/M and L/XLStretch-fit feel when you want sized hats instead of a snap
Richardson 168$23 to $257-panel, flat billThe modern flat-bill look, with duck camo and Realtree options
Richardson 112PFP$24Adjustable snapback, 5-panelPrinted duck camo fronts for hunting and outdoor brands
New Era NE4030$26Standard fit snapbackThe New Era name on a trucker silhouette

The 112 also comes in XL and youth sizes. Full breakdown of the Richardson lineup: Richardson 112 vs 110 vs 115.

What custom trucker hats cost

Hat prices include the embroidery. The only extra is a one-time $30 setup fee that covers digitizing your logo and stitching real test samples. It disappears at 12 hats and on every reorder. Volume discounts apply automatically at checkout.

QuantityDiscountSetup feeExample: Richardson 112 ($20)Per hat
1 hatnone$30$50 total$50.00
6 hatsnone$30$150 total$25.00
12 hats5% offwaived$228 total$19.00
24 hats10% offwaived$432 total$18.00
48 hats15% offwaived$816 total$17.00

In plain numbers: one custom Richardson 112 is $50 all in. Two dozen work out to $18 a hat. Reorders skip the setup fee at any quantity, even a single hat.

Flat vs 3D puff embroidery on trucker hats

StyleLookBest for
Flat embroideryStitched flush to the foam frontDetailed logos, small text, fine lines (most designs)
3D puff embroideryRaised, foam-backed stitchingBold block letters and simple shapes that pop

The structured foam front of a trucker cap is the best canvas there is for 3D puff. See photos of both styles in the flat vs 3D puff guide.

Custom trucker hat FAQs

How much does an embroidered trucker hat cost?

Most run $20 to $26 each with embroidery included. First-time logos add a one-time $30 digitizing and proof service, waived at 12+ hats and on all reorders. Quantity discounts apply on their own: 5% off at 12+, 10% at 24+, and 15% at 48+.

Do I have to order a minimum number of hats?

No. One cap gets the same treatment as five hundred: your logo digitized, stitched onto a real hat, and photographed for your approval before we run anything.

Will I see my logo on a real hat before you sew the order?

Yes, always. We stitch your design on an actual cap and send you a photo proof, usually within 24 to 48 business hours. Nothing goes into production until you approve it.

Is 3D puff embroidery available on these caps?

Yes. The structured foam front of a trucker cap holds puff stitching better than any other hat style. Bold, chunky designs work best in puff; keep fine detail flat. Our 3D puff embroidery guide explains when to use each.

What makes embroidery better than a leather patch?

Thread is stitched through the cap itself, so it can't peel, crack, or lift the way glued patches eventually do. Embroidery also renders small text and detailed logos far more cleanly. Patches suit a rustic badge look; for durability and detail, stitching wins.

Which sizes and fits can I order?

Most of our truckers are adjustable snapbacks that fit the large majority of adults. We also stock the Richardson 112 in XL, a youth 112, and the fitted Richardson 110 in S/M and L/XL.

When will my hats show up?

Orders ship 3 to 5 business days after you approve your stitched proof, anywhere in the US. See current turnaround times for today's estimate.

What kind of logo file do I need?

Any common format works: PNG, JPG, PDF, AI, EPS, or SVG. Sharper or vector art gives the cleanest stitch file, but we digitize whatever you have, and you see the result on a real cap before committing.

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